In the transformation towards higher efficiency and precision in industrial manufacturing, fiber laser cutting machines with switching tables, with their core features of "uninterrupted cutting and zero waiting time for loading and unloading," have become highly efficient tools in sheet metal processing, automotive parts, and other fields. The equipment integrates cutting-edge fiber laser technology with an intelligent switching table design, achieving breakthroughs in both efficiency and precision, providing a one-stop metal cutting solution for mass production.
Why choose Fiber Laser Cutting Machine with Exchange Table
Fiber laser cutting machines with exchange tables are high-efficiency models in the industrial cutting field. Their core design, featuring alternating operation of dual worktables and simultaneous cutting and loading/unloading, solves the fundamental pain point of traditional single-table equipment: "stopping during cutting while waiting for loading/unloading." It also offers multiple advantages in production efficiency, operational safety, and space utilization, making it suitable for industrial demands such as batch processing, high-precision production, and continuous operation. The specific advantages are broken down below:
1. Significantly Improved Production Efficiency and Reduced Overall Processing Cycle
This is the core advantage of the exchange table. Traditional single-table equipment requires stopping after each cut, waiting for manual removal of finished/waste materials, and then clamping new sheet metal. The entire loading/unloading process leaves the equipment completely idle. However, with equipment featuring exchange tables, while one table is processing in the cutting area, the other table can simultaneously complete loading/unloading in a safe area. After cutting, the tables are quickly exchanged (exchange time is only a few seconds), and the new sheet metal can be cut immediately, achieving almost "zero downtime" operation.
2. Optimized operation process, reducing labor intensity and operational barriers:
The dual-table, separate operation design allows for completely independent loading/unloading and cutting operations. Operators no longer need to rush to clamp the workpiece after cutting, resulting in a more relaxed work pace.
3. Enhanced operational safety, mitigating operational risks from the source:
The cutting area and loading/unloading area of the table-changing equipment are physically isolated, and the table exchange process is completed automatically by the equipment. Multiple safety devices, including grating sensors and emergency stop buttons, ensure that operators do not need to enter the cutting area during the cutting process, thus mitigating safety risks such as laser radiation, burns from high-temperature workpieces, flying cutting debris, and collisions with moving parts of the equipment.
Compared to single-table equipment where operators must work close to the cutting station, this system completely eliminates the safety hazards of loading and unloading materials before the machine is fully stopped, significantly reducing the accident rate in the workshop and complying with industrial safety management standards.
4. Ensuring Cutting Accuracy and Processing Stability, Improving Product Yield:
The flatness and positioning accuracy of the sheet metal clamping directly affect the cutting effect. With traditional single-table equipment, clamping occurs after the machine has stopped. If operators are rushing, issues such as sheet metal positioning deviation and insecure clamping can easily occur, leading to cutting dimensional errors and workpiece deformation. In contrast, with interchangeable tables, clamping takes place in an independent, safe area, giving operators ample time for precise positioning and securing of the sheet metal. After clamping, the equipment automatically feeds the table into the cutting area. Table positioning is controlled by a high-precision servo system, achieving a repeatability accuracy within ±0.05mm.
Meanwhile, continuous cutting without frequent start-stop cycles ensures more stable machine operation, reducing mechanical vibration caused by shutdowns and restarts. This further guarantees the smoothness and dimensional consistency of the cut surface, effectively improving product yield and reducing material waste due to processing errors.
5. Improved Equipment and Space Utilization for More Comprehensive Cost Reduction and Efficiency Enhancement
In terms of equipment utilization, the interchangeable table increases the effective cutting time of the fiber laser cutting machine to over 90%, far exceeding that of single-table equipment (approximately 50%-60% effective cutting time). Expensive core components such as the laser generator and CNC system are fully utilized, avoiding idle equipment resources and reducing depreciation costs.
In terms of space utilization, the dual-table integrated design eliminates the need for separate loading and unloading areas. Compared to a "single-table equipment + independent loading and unloading station" layout, it saves approximately 30% of workshop space, making it more suitable for production scenarios with compact workshops and demanding production line layout requirements. It also facilitates integration into automated production lines.
In which industries is the Fiber Laser Cutting Machine with Exchange Table used?
Fiber laser cutting machines with exchange tables, boasting high processing efficiency, continuous operation capability, and high-precision cutting, are well-suited to the batch processing, high-efficiency production, and customized cutting needs of various industries. They are widely used across the entire metal processing industry chain, as well as in various equipment manufacturing, light industry, and consumer goods sectors. They are particularly advantageous in industries with high requirements for production cycle time, processing precision, and capacity. Core application industries and processing scenarios are as follows:
General Metal Processing / Sheet Metal Processing Industry:
This is the core application area, covering various sheet metal processing plants and metal product processing plants. It primarily processes conventional metal sheets such as carbon steel, stainless steel, aluminum alloy, galvanized sheet, and cold-rolled sheet. It undertakes batch processing orders for sheet metal parts from various outsourced industries, such as chassis and cabinet shells, equipment brackets, sheet metal accessories, and metal panels. The zero-downtime operation characteristic of the exchange table maximizes sheet metal processing capacity, adapting to the batch processing needs of processing plants for multiple batches and specifications, and significantly improving order delivery efficiency.
Machinery/Industrial Equipment Manufacturing Industry:
Suitable for the production and manufacturing of various general-purpose machinery, special-purpose equipment, and automated equipment. Primarily processes equipment body frames, transmission components, connecting sheet metal, protective shells, and precision parts. It can precisely cut metal sheets of varying thicknesses, meeting the high requirements of equipment manufacturing for dimensional accuracy and smooth cut surfaces. Its continuous operation capability adapts to the batch production needs of equipment manufacturing, helping production lines efficiently complete the processing and assembly of equipment parts.
Automotive Manufacturing and Auto Parts Industry:
Covers automobile manufacturing, new energy vehicle manufacturing, and auto parts suppliers. Processing categories include automotive body sheet metal parts, chassis parts, door frames, trunk sheet metal, anti-collision beams, cooling system parts, and new energy battery tray assemblies. It can cut high-strength steel, aluminum alloy sheets, and galvanized sheets commonly used in automotive manufacturing. The high efficiency of its exchange table adapts to the large-scale, standardized production rhythm of the automotive industry. High-precision cutting ensures the adaptability of automotive parts, and it also supports customized cutting of various irregularly shaped parts for new energy vehicles.
Automotive Manufacturing and Auto Parts Industry:
Covers automobile OEMs, new energy vehicle manufacturers, and auto parts suppliers. Processing categories include automotive body sheet metal parts, chassis parts, door frames, trunk sheet metal, anti-collision beams, cooling system parts, and new energy battery tray assemblies. New Energy Industry (Photovoltaic / Wind Power / Energy Storage)
Photovoltaic Sector:
Processing photovoltaic brackets, photovoltaic inverter housings, photovoltaic module frames, and supporting metal structural components for photovoltaic power plants, adapting to the batch processing needs brought about by the large-scale construction of the photovoltaic industry;
Wind Power Sector:
Cutting sheet metal for wind turbine towers, wind turbine nacelle protective components, base brackets, and other thick/thin metal sheets;
Energy Storage Sector:
Processing energy storage cabinet housings, energy storage battery pack brackets, and sheet metal accessories for energy storage equipment, meeting the requirements for standardized and mass production of energy storage equipment, while high-precision cutting ensures the sealing and structural stability of energy storage equipment.
Laser Head
The focus can be automatically adjusted, without manual focusing, automatically replace different focusing mirrors, to meet the cutting of different thickness plates, large adjustment range, accuracy up to 0.01MM, suitable for 0~150MM different types of plates, long life. The focusing component is water-cooled all around to achieve high power, small volume and long-term cutting.
Laser Source
Compared with traditional lasers, fiber lasers have higher photoelectric conversion efficiency, lower power consumption and higher beam quality. Fiber lasers are compact and ready for use. Due to its flexible laser output mode, it can be easily integrated with the system equipment
Gantry
Manufactured to aerospace standards. After aging treatment, its strength can reach 6061 T6, which is the highest strength of all gantry frames. Aviation aluminum has the advantages of good toughness, light weight, corrosion resistance, oxidation resistance and low density, which greatly improves the processing speed
Machine Bed
Compared with traditional bed materials, cast bed has obvious advantages in terms of strength and stability. The cast bed is usually made through a single molding casting process, so it has a high density and a tight internal structure that can withstand large loads and shocks. At the same time, the texture of the casting bed is designed and can strengthen the surface load capacity, improving the accuracy and stability of the machine.
Servo Motor and Driver
It realizes closed-loop control of position, speed and torque; overcomes the problem of stepping motor out of step;
-Rotating speed is more faster
High speed performance, general rated speed can reach 2000~3000 rpm;
-Daptability
High strong anti-overload capability, load three times the rated torque, suitable for occasions with transient load fluctuations and fast start required;
-Stable
Smooth operation at low speed, no stepping operation similar to stepper motor when running at low speed.
Control system
1. High Accuracy: The Cypcut system can realize the precise control of the laser, and the processing of the product is of high accuracy and high quality. 2. High Speed: The Cypcut system is quick to respond, and the laser can be adjusted and controlled within a short period of time.
3. Stability: The Cypcut system has a very stable control function, which guarantees the continuous and stable processing.
4. Ease of operation: Cypcut system has good interface design and operation experience, and the operator can master it in a short time.
Rail guide
Taiwan Hiwin square linear guide way
Square rail can bear high load pressure in four directions,high positioning precision,low friction coefficient,can keep the precision of walking for a long time, Its bearing capacity and precision retention ability are 30 times of round guide.
Rack
Taiwan YYC Import helical rack Improves power transfer, minimizes friction, and improves the stability and durability of the machine, leading to more efficient power transfer and longer service life.
Reducer
Japan Shimpo speed reducer has the characteristics of high efficiency. It uses advanced transmission technology to convert the input power into the output torque, achieving efficient energy transmission. The use of good quality materials and precision manufacturing process to ensure the stability and reliability of the product. The reliability and service life of the equipment are improved.
The chiller ensures the normal operation of the fiber laser cutter at constant temperature. Specially designed for the optical fiber laser cutter is a kind of refrigerator. It has two operating modes: constant temperature and intelligent temperature control. It can control the temperature of ±0.3°C. It is equipped with a wide range of equipment, such as input/output switch, cooling water flow, high and low temperature warning, advanced function, stable and durable.
Electrical Accessories
Schneider Electrical Accessories. Adhering to the consistent strict manufacturing process and quality assurance, have good current limitation, greatly reduce the impact of failure on system and equipment, and increase safety and electric life.
Exchange Table
It enables the loading, positioning, and unloading of workpieces, significantly improving production efficiency. It reduces manual labor intensity, lowers labor costs, and achieves continuous automated production.
Fiber Laser Cutting Machine with Exchange Table Warranty and after-sales service
Warranty
1.Our professional technicians review the process during the production process to ensure the quality of the product
2. Every machine must undergo 8 hours of testing before it is shipped, and all of them are perfect.
3.Two years warranty for the entire machine.
4. Major parts (excluding consumables) will be replaced free of charge if there is a problem within the warranty period.
5. Lifetime maintenance free.
6. We will provide spare parts at agent's price in case you need to change them.
7.The machine was modified prior to delivery.
8.If necessary, you can send our staff to your company for installation or modification
after-sales service
1.We have excellent engineers good at English to provide at door service
2.If your machine has big problems if by any chance,our engineers would arrive three to debug and fix.Could be remote control if needed.
3.We can provide English software,user manual and detailed Videos CD.
4.Door to door technical group service.24 hours technology online support.
5.Free training course at ourplant.
Basic Info.
Model | UN-3015 1.5/3KW | UN-3015 6KW | UN-3015 12KW | UN-3015 20KW | ||
Working area | 3000x1500mm | |||||
Laser source media | Fiber laser source | |||||
Laser Power | 1500/3000W MAX | 6000W MAX | 12KW MAX | 20KW MAX | ||
Laser head | Raytools BM110 | BOCI BLT421 | BOCI BLT441 | BOCI BLT462 | ||
Machine body | Tubular/plate welded beds for suburban handling | |||||
Control System | CYPCUT 2000E | CYPCUT 4000E | CYPCUT 6000E | CYPCUT 8000E | ||
Rack | Taiwan import YYC helical rack with high accuracy | |||||
Rail guide | Import Taiwan Hiwin Rail Guide | |||||
Water chiller | S&A water chiller | |||||
Pneumatic accessories | Japan SMC | |||||
Motor and drivers | Delta/Fuji/Yaskawa servo motor and drivers | |||||
Reducer | Motovario/Japan Shimpo | |||||
Electric accessories | Schneider | |||||
Z-axis ball screws | Taiwan （TBI） | |||||
Cutting samples
Exhibition photos
Factory photos
Jinan Unistar Machinery Co., Ltd. was established in 2002, experienced 15 years of development and solid operation, the company has 20 professional research senior technical engineers in the field of laser, 100 sales team, 30 domestic and foreign after-sales service team, 150 workers, with strong new product development ability, Has developed into one of the largest and most influential enterprises in the laser industry
UNISTAR Laser intelligent equipment are mainly include sheet metal fiber laser cutting machine ,Tube metal cutting machine , Sheet metal and tube fiber laser cutting machine ,small Fiber laser cutter, high power cnc fiber laser cutter , laser cutting fiber , handheld fiber laser welding machine , Laser cleaning machine , 3 in1 fiber laser machine . cnc bending machine so on . Our equipment have been sold to Saudi Arabia, Bangladesh, Bulgaria, Serbia, Spain, UK, Poland , Hungary, Italy, South Korea, Ethiopia, Lebanon, Jordan, Egypt, Syria, Yemen, Russia, Australia, Canada etc more than 120 countries and regions , Which are highly recognized and appreciated by customers. Excellent quality, reliable price, perfect service is the value and mission of Unistar Company.
Fiber laser cutting machine is used in sheet metal processing, aviation, aerospace, electronics, electrical appliances, subway parts, automobiles, grain machinery, textile machinery, engineering machinery, precision parts, ships, metallurgical equipment, elevators, household appliances, craft gifts, tool processing, decoration, advertising, metal external processing, kitchenware processing and other manufacturing and processing industries.
Customer visits
Certificate Display
Laser equipment have passed CE/FDA/ISO9001 / SGS/BV/TUV and other international certification, has a number of invention patents and utility model patent
Q1: How much efficiency does a machine with an exchange table offer compared to a single-table machine? Is it feasible to implement in actual production?
A1: The core improvement comes from "synchronized cutting and loading/unloading." In batch processing, overall efficiency can be increased by 60%-80%, and it is entirely feasible to implement. Loading/unloading on a single-table machine accounts for 40%-50% of the total processing time. The exchange table converts this time into effective cutting time, increasing the effective cutting rate from 50%-60% to over 90%. For example, when cutting 10mm carbon steel sheets, a single table processes 8-10 sheets per hour, while an exchange table can increase this to 15-18 sheets per hour. The larger the batch size, the more significant the efficiency advantage.
Q2: How long does table exchange take? Will it affect the overall processing rhythm?
A2: Table exchange is completed automatically. The exchange time for conventional equipment is only 3-8 seconds, and some high-precision models can be controlled within 2 seconds, which has almost no impact on the processing rhythm. The exchange process is driven by a servo system, ensuring precise positioning and high speed. After cutting, the worktables switch seamlessly, allowing new materials to be cut immediately, achieving continuous "zero-downtime" operation and avoiding the disruptions caused by single-worktable downtime.
Q3: Does dual-worktable operation require multiple workers? Are the operator skill requirements high?
A3: No multiple workers are needed; a single person can complete the entire operation. The cutting and loading/unloading areas are independent. While one worktable is being processed, the worker can simultaneously load/unload materials on the other worktable from a safe area, resulting in a smooth work pace. The process is standardized, eliminating the need for frequent approach to the cutting station. Newcomers can learn to operate the equipment after simple training (1-2 days), reducing reliance on experienced workers and minimizing operational errors.
Q4: Is the worktable exchange equipment suitable for small-batch, multi-specification processing scenarios, or only for large-batch production?
A4: It is suitable for both large-batch standardized production and small-batch, multi-specification mixed-cutting needs. For small-batch processing, one table can cut the current specification of sheet metal, while another table pre-positions and clamps the next batch of sheets of different specifications. After cutting, table switching is quick, eliminating the need to stop the machine to adjust tooling, reducing changeover time by 70%. This avoids the hassle of frequent start-ups, shutdowns, and recalibrations of single-table equipment, flexibly adapting to customized orders.
Q5: What materials and thicknesses of sheet metal can the machine cut? Can the table size be customized?
A5: The machine can cut various metal sheets, including carbon steel, stainless steel, aluminum alloy, galvanized sheet, and copper sheet. Some models, with optional functions, can also handle pipe cutting. The thickness range depends on the laser power. The table size can be customized to suit different processing needs, based on workshop space and commonly used sheet metal specifications.
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