Tube Fiber Laser Cutting Machine

Steel Tube Laser Cutting Machines for Pipe Cutting

Steel Laser Tube Cutting Machine is a kind of laser cutting machine specifically designed to cut tubes and pipes. It is known for its precision, efficiency, and speed. The machine uses a fiber laser to cut through tubes and pipes made of various materials such as carbon steel, Stainless steel, aluminum, brass, alloy steel, silicon steel, spring steel, aluminum alloy, galvanized plate, aluminized zinc plate.

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What is a Steel Tube Laser Cutting Machine?

Steel Laser Tube Cutting Machine is a kind of laser cutting machine specifically designed to cut tubes and pipes. It is known for its precision, efficiency, and speed. The machine uses a fiber laser to cut through tubes and pipes made of various materials such as carbon steel, Stainless steel, aluminum, brass, alloy steel, silicon steel, spring steel, aluminum alloy, galvanized plate, aluminized zinc plate.


The machine's cutting ability depends on the thickness of the tube or pipe and the type of material. However, it can handle a wide range of tube diameters, from small to medium to large. It is ideal for cutting tubes and pipes that are used in various industries, such as automotive, aerospace, medical, and construction.


How does it work?

The Fiber Tube Cutting Machine works based on the principle of focused and intense laser light. It uses a high-powered fiber laser beam generated by a laser resonator. The laser beam is then transmitted through a series of mirrors, and the beam is focused through a lens mechanism onto the surface of the tube or pipe.


The focused laser beam creates a tiny focal spot on the surface of the tube, and the intense heat generated by the laser beam causes rapid melting and evaporation of the material. This process continues until the laser beam cuts through the tube, creating a clean and precise cut edge.


Advantages of the Fiber Laser cutter for pipe Cutting

1. Precision

The Laser Tube Cutting Machine provides high precision and accuracy in cutting due to its focused laser beam. It offers a smooth and clean cut with no burrs or deformations.


2. Speed

The machine's speed is one of its most significant advantages. The Laser Pipe Cutting Machine can cut through tubes and pipes in a matter of seconds, making it an incredibly fast and efficient process compared to traditional cutting methods.


3. Versatility

The Laser Pipe Cutter can cut through a wide range of materials, such as steel, aluminum, brass, and copper. It can also handle a wide range of tube diameters, from small to medium to large.


4. Cost-effective

It is a cost-effective option due to its precision and efficiency. It reduces material waste and speeds up the production process, resulting in savings on production costs.


5. Easy to Use

The machine is easy to use, with no complicated programming or setup required. It can be operated by a single person and does not require any additional tools or equipment.


Laser Pipe Cutting Machine is an innovative technology that has revolutionized the tube and pipe cutting industry. It provides high precision, speed, and efficiency and can handle a wide range of materials and tube diameters. The cost-effective nature and ease of use make it an excellent investment for companies looking to increase their productivity and profitability.


How Much Does a Tube Fiber Laser Cutting Machine Cost?

The cost of Laser Pipe cutter can vary depending on a number of factors including the brand, quality, laser power, and size. On average, a laser pipe cutter machine can cost anywhere from $10,000 to $100,000 or more.


The more advanced the machine is, the higher the cost will be. The most expensive models may come with additional features like automatic feeder systems, computer-controlled cutting paths, and high-end laser technology. However, these machines are generally designed for larger manufacturing plants that have a high demand for precision cutting.


For smaller shops or businesses, a less expensive option may be more practical. There are a variety of mid-range laser pipe cutting machines available on the market that offer decent quality and reliability at a more affordable price point. Some of these tube laser machine may cost between $20,000 and $50,000, depending on the specific model and features.


It is important to consider the long-term costs associated with owning a laser pipe cutter machine as well. Maintenance and repair costs can add up over time, especially if the machine is heavily used. It is essential to factor in these expenses when weighing the overall cost of the machine.


Ultimately, the cost of a laser pipe cutter machine will depend on the specific needs of the business and the level of quality and precision required for the work being done. It is important to do research and compare prices and features before making a final purchase.


Quality guarantee

Machine bed

Machine bed

● The integral pipe welding structure is verified by finite element analysis. Annealing to eliminate internal stress after finishing, better solve the stress caused by welding and processing, thereby improving the rigidity and stability of the equipment, longer service life

● Special reducing diameter support frame, avoid pipe sag deformation, improve cutting accuracy and extend the service life of the chuck, can meet the cutting of most of the pipe, and the reducing wheel is engraved with the pipe specification scale, according to the pipe specification adjusting the corresponding scale of the reducing wheel can be simple and efficient operation

Rail Guide accuracy measurement

Rail Guide accuracy measurement

Use high-precision measuring instrument for data detection and analysis, detect the straightness and flatness of guide rail, and ensure the installation accuracy

Two Pneumatic chucks

Two Pneumatic chucks

● With Self-regulating central function.

● Both the front and rear chucks are geared, and the output torque of 2M straight gear transmission has a small fluctuation range and high precision.

● The rear chuck slide is made of aluminum alloy material, low density and light weight, which can greatly improve the Y-axis running speed

Raytool Laser Head

Raytool Laser Head

● Knob type focus adjustment, fine adjustment and flexible, adjustable range of 10 ~ -15mm, adjustment accuracy of 0.05mm

● A protective mirror is added to the collimator to effectively prevent dust from falling into the collimator and causing damage

● Drawer type cover glass rack for easy replacement

Motor and Drivers

Motor and Drivers

● Japan Yaskwa servo motor and drivers

● Closed-loop control of position, speed and torque is realized

● High speed performance is good, the general rated speed can reach 2000 ~ 3000 RPM

● Strong anti-overload ability, can withstand three times the rated torque load.

● The dynamic time of the motor acceleration and deceleration is short, generally within tens of milliseconds

Control cabinet

Control cabinet

Schneider Electric accessories, automatic oil filling system

Rail Guide and Rack

Rail Guide and Rack

● Taiwan HIWIN rail guide, has high precision, no deformation after long-term use,

and long life.

● Taiwan YYC Helical rack and pinion Hardness up to 60-65 degrees, after laser quenching, will not damage the related factors of the rack, even in high strength, high load under high-speed continuous work, there will be no quality problems

Surrounded Protect Cover

Surrounded Protect Cover

● The shape of the machine tool is designed to surround the cutting area, and is equipped with a suction fan to discharge the cutting

● Cutting smoke can greatly optimize the production environment and block dazzling light beams and residue fire during cutting.

● Star splash ensures the personal safety of operators

Steel Tube Laser Cutting Machine Maintenance guide

Steel Tube Laser Cutting Machines for Pipe Cutting


1. Keep the Machine Clean: Dust and other dirt particles can accumulate in various parts of the machine, which can lead to damage. Cleaning the machine regularly will help prevent this from happening. Use a vacuum or compressed air to remove dust and dirt particles from the machine.


2. Lubricate the Machine: Lubricating the moving parts of the machine is vital to ensure smooth movement and reduce friction. Apply lubrication to the rails, ball screws, and other moving parts.


3. Check the Machine Alignment: Proper alignment of the machine is essential in ensuring accurate cuts. Check the alignment of the laser beam, cutting head, and other machine components to ensure they are aligned correctly.


4. Regularly Clean the Optics: Optics play a critical role in producing precise cuts. Keeping the optics clean can increase cut quality and prolong the lifespan of the laser tube. Use a soft cloth or cotton swab to clean the lenses and mirrors.


5. Monitor the Water Chiller: Water chiller is a critical component of the laser cutting machine as it prevents overheating of the laser tube. Regularly monitor the cooling water temperature and ensure it is at the correct level.


6. Replace Worn Parts: In case of wear and tear of machine components, replace them immediately to prevent further damage. Any worn out parts, such as the nozzle and focusing lens, among others, should be replaced promptly to maintain the quality of cuts.


7. Train Operators: Proper operation of the steel tube laser cutting machine is crucial to its longevity. Adequate training of operators will help minimize human error and ensure that the machine is used correctly.


Visiting our Factory

Jinan UNISTAR Laser production workshop is a manufacturing plant for designing, assembling and testing high-precision laser cutting machines. Shops typically include a variety of workstations such as design and engineering, fabrication and welding, assembly and testing, and quality control.


Steel Tube Laser Cutting Machines for Pipe Cutting

Parameter of Tube Laser Cutting Machine

ModelUN-220G6UN-250G12UN-350G12
Power2000W-6000W2000W-6000W2000W-6000W
Effective diameter of circular tube cuttingΦ15-230mmΦ15-250mmΦ15-350mm
Effective cutting diameter of square pipe□15-230mm□20-250mm□15-350mm
Positional accuracy±0.05mm±0.05mm±0.05mm
Repeated positioning accuracy±0.05mm±0.05mm±0.05mm
Maximum moving speed110m/min110m/min80m/min
Maximum Acceleration1.5G1.5G0.8G
Laser SourceRaycus /Max/IPG
Laser HeadRaytool
Tail materialZero Tailing
Chuck Load300KG900KG

Samples of CNC Laser Pipe Cutter

Strict Production Process

Jinan UNISTAR Laser equipment production strictly control each production detail, assembly and commissioning through precision instrument testing and calibration, to ensure the accuracy and stability of the machine

Install the base foot of the bed

Install the base foot of the bed

Adjust the height of the base foot

according to the test result of the laser level to ensure the accuracy of subsequent installation

Guide rail installation

Guide rail installation

Using the photoelectric auto collimator to detect the straightness and flatness of the guide rail, to ensure that the detection value is within the standard range

Rack Setting

Rack Setting

Each screw hole is marked,Small companies do not dial the meter or dial the meter several meters, The relative position of the guide rail and the rack is fixed by the measuring rod and the multi-point position is picked up, and the data statistics and analysis are carried out after the distance is detected by the dial indicator to ensure that the two are parallel

Positioning accuracy detection

Positioning accuracy detection

The error of straightness and verticality measured by laser interferometer is one micron.

Test the positioning accuracy of X.Y axis to ensure the running accuracy of the whole machine

Verticality detection

Verticality detection

After the beam is installed, the coaxiality test is carried out by using the coordinate measurement method to ensure the relative perpendicularity of Z,Y and Z axes

Electrical circuit assembly

Electrical circuit assembly

Reasonable layout, strong and weak electric separation, to ensure the stability of the product, easy maintenance and strong anti-interference ability, each electrical component has a definition and mark, easy to maintain later

Whole machine quality inspection

Whole machine quality inspection

Laser power meter test. Ensure that the laser output power of the laser is within the specified range

After-sales service

Technology support

We will send our engineer to the customers' place to help install, test the machine, and to train the customers' technicians, our engineer will stay at customers' place for 5-7 days, customers should pay the round-trip air tickets/hotels/food fees/visa fee for our engineer. Training fee is about 150 USD each day.


Exhibition support

If our agents need technical support at their exhibition our engineer will go to your show and work together, customers should pay the round-trip air tickets/hotels/food fees/


24 hours online service

The customers' technicians can keep in touch with our engineer at any time, through wechat/whatsapp/mobile phone or email, our engineer will help to solve your problems as soon as possible.


FAQ

Q1: How to choose tube laser cutting machine

A 2: When choosing a laser tube cutting machine, it is crucial to consider factors such as material type compatibility, tube dimensions, laser cutting speeds, maximum thickness and output power. By carefully evaluating these aspects, you can ensure that your chosen equipment meets your specific processing needs.


Q2: How to install and run tube laser cutter?

A2: We have Laser Tube cutter install guide instruction and diagrammatic drawing also with install and operating video for your reference. if customer need engineer training, we can offer oversea install and training service


Q3: How can I do if machine goes wrong?

A3: We have technician online service, any questions or problem can feel free to contact us, we will solve your problem within 24 hours


Q4: Can I Cut Any Metal with Tube Laser Cutting

A4: Among the metals indicated for fiber laser tube cutting include:

Iron, Steel, Galvanised steel, Stainless steel,

Aluminium, Brass, Copper, Titanium.


Q5: How long does a laser cutter tube last?

A5: Fiber Laser equipment is designed to last for more than a decade. Because of the core of the laser equipment life of up to 100, 000 hours or more. Regular maintenance is required for laser pipe cutting machines


Q6: What's your solution for tube cutting? Can I cut a tube with the laser machine?

A6: We Produce Professional tube fiber laser cutting machine, as well as the metal sheet and tube laser cutter. For which one to choose, it depends on the material size, diameter, type such as H-beam or T-bar etc. Customer tell us demands, we will offer you best suit solution way .


Q7: How long time is delivery time?

A7: For standard machines, it usually takes about 15 days. For customized machines, according to the customer's detailed configuration requirements, the general production date is about 25 days.


Q8: What's payment method of laser metal tube cutter?

A8: T/T

L/C at sight

Alibaba Credit insurance,

Credit Card

Paybal


Q9: How much does a laser tube cutter per hour

A9: Operating costs on fiber lasers will generally range between $1–3 per hour, depending upon what is included in those costs .


Q10: How long is the machine warranty?

A10: 3 Years, laser generator is 2 years, during the warranty time, we will replace

Broken parts

Look forward to hearing from you

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